Kia Buyers Guide

 

Click a car name to see the crash test details for that model.

 

 

 

Crash Test Data for 2004 Kia

Kia Vehicle Front Star Rating Side Star Rating Rollover Resistance Rating
Driver Passenger Front Seat Rear Seat
2004 AmantiNot
Tested
Not
Tested
Not
Tested
Not
Tested
2004 Optima
2004 RioNot
Tested
Not
Tested
2004 Rio
2004 SedonaNot
Tested
2004 SorentoNot
Tested
2004 SpectraNot
Tested

 

Service Bulletins for 2004 Kia

2004 KIA AMANTI
Bulletin Number: 003
PREMIUM INFINITY AUDIO CD PLAYER OPERATION. *TT
Bulletin Number: 006
ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT
Bulletin Number: 007
DISTANCE TO EMPTY (DTE) INDICATOR INFORMATION. *TT
Bulletin Number: 010
DIAGNOSTIC AND INSPECTION PROCEDURES FOR IMMOBILIZER ERROR CODES WHEN CHECKING THE ENGINE POWERTRAIN CONTROL MODULE (PCM). *MJ
Bulletin Number: 011
EXHAUST GAS RECIRCULATION (EGR) DIAGNOSTIC TROUBLE CODE (DTC) P0401 INFORMATION. *TT
Bulletin Number: 015R
5.3L SIGMA ENGINE CYLINDER BLOCK DAMAGE. SORENTO AND SEDONA 2004 ALSO INCLUDED. *TT
Bulletin Number: 027
NO POWER TO CONSOLE BOX OUTLET. *TT
Bulletin Number: 81
FRONT STRUT TOWER COLLAR REPLACEMENT. *TT
Bulletin Number: 86
FRONT SUSPENSION NOISE REPAIR TIP. FRONT SUSPENSION CLUNK OR RUMBLE OVER BUMPS THAT MAY BE DIFFICULT TO ISOLATE AND CORRECT. KIA AMANTI. *TT
Bulletin Number: 86
PIN CODE PROGRAMS TO PROGRAM KEYS WITHOUT HAVING TO CONTACT TECHLINE. KIA TECHNICIAN TIMES. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: TSB-044
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH
Bulletin Number: TSB-068
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY C
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
Bulletin Number: TSBTRA046
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
2004 KIA LD SPECTRA
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
2004 KIA OPTIMA
Bulletin Number: 006
ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT
Bulletin Number: 023
HESITATION FOR A SHORT PERIOD OF TIME AFTER AN INITIAL COLD START. ECM REPROGRAMMING/UPGRADE. *TT
Bulletin Number: 035
SUPPLEMENT RESTRAINT SYSTEM (SRS) WARNING LAMP ILLUMINATION FOR B1378 AND B1382. *NJ
Bulletin Number: 038
THIS BULLETIN PROVIDES INFORMATION RELATING TO AN ENGINE HESITATION OR THE ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) FOR P0123 (THROTTLE POSITION SENSOR / SWITCH (A) CIRCUIT HIGH INPUT). *NJ
Bulletin Number: 82
IMPROVED TIMING BELTS FOR THE KIA RIO AND OPTIMA. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: TSB-026
KIA: DURING A SERVICE PROCEDURE THAT REQUIRES THE SUBFRAME TO BE REMOVED FROM A 2001-2005 OPTIMA (MS) (V-6 OR I-4), AN IMPROVED SERVICE PROCEDURE HAS BEEN DEVELOPED TO ENHANCE SERVICE EFFICIENCY. *PE
Bulletin Number: TSB-044
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH
Bulletin Number: TSB-068
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY C
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
Bulletin Number: TSBTRA046
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
2004 KIA RIO
Bulletin Number: 04132004
PENDING RECALL RELATING TO THE FUEL DISTRIBUTOR AND FUEL CONNECTOR ASSEMBLIES. KIA HAS EXPANDED THE RANGE OF AFFECTED VEHICLES. *TT
Bulletin Number: 106
RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ
Bulletin Number: 76
VACUUM LEAK AFTER TSB SC036. KIA TECHNICIAN TIMES. *TT
Bulletin Number: 82
IMPROVED TIMING BELTS FOR THE KIA RIO AND OPTIMA. *TT
Bulletin Number: 84
TECHLINE FAQS. KIA TECHNICIAN TIMES. VOLUME 8, ISSUE 4. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
Bulletin Number: TSBTRA046
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
2004 KIA RIO CINCO
Bulletin Number: 04132004
PENDING RECALL RELATING TO THE FUEL DISTRIBUTOR AND FUEL CONNECTOR ASSEMBLIES. KIA HAS EXPANDED THE RANGE OF AFFECTED VEHICLES. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: TSB-015
KIA MOTORS: INSTALLING AN ADDITIONAL GROUND CABLE TO THE BATTERY MAY CAUSE SENSOR PROBLEMS. *RM
2004 KIA SEDONA
Bulletin Number: 006
ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT
Bulletin Number: 008
AIR CONDITIONING (A/C) DIAGNOSIS AND PERFORMANCE TESTING. *TT
Bulletin Number: 013
SEDONA (GQ) CORRODED HEATER COOLANT PIPES - ON SOME BUILT FROM MAY 1, 2001, TO AUG. 30, 2005. *NJ UPDATED 6/17/08. *NJ
Bulletin Number: 013
THROTTLE POSITION SENSOR W/ 3.5L ENGINES. *KB
Bulletin Number: 049
SAFETY RECALL CAMPAIGN FOR THE REAR WHEEL BEARINGS THAT MAY HAVE WATER INTRUDING INTO THE BEARING AREA THROUGH THE JOINT BETWEEN THE HUBCAP AND HUB AND MAY CONTAMINATE THE GREASE OR DAMAGE THE REAR WHEEL BEARING(S).
Bulletin Number: 81
REAR WHEEL BEARING TORQUE UPDATE. *TT
Bulletin Number: 82
IMPROVED CENTER SLIDING DOOR ROLLER ASSEMBLY. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: TSB-019
KIA: INCREASED STEERING EFFORT. IN AREAS WHERE HEAVY ROAD SALT USE OCCURS, INCREASED STEERING EFFORT AND NOISE (FROM STEERING INTERMEDIATE SHAFT) FOR SOME SEDONA. *PE
Bulletin Number: TSB-044
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH
Bulletin Number: TSB-048
KIA: POWER SLIDING DOOR REMOE CONTROLLER MOTOR REPLACEMENT. ON SOME VEHICLES, A POWER SLIDING DOOR (PSD) MAY NOT OPEN WHEN USING AN OVERHEAD CONSOLE SWITCH, B PILLAR SWITCH OR REMOTE CONTROL BUTTON. *PE
Bulletin Number: TSB-068
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY C
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
Bulletin Number: TSBTRA046
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
2004 KIA SEDONA EX
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: TSB-015
KIA MOTORS: INSTALLING AN ADDITIONAL GROUND CABLE TO THE BATTERY MAY CAUSE SENSOR PROBLEMS. *RM
2004 KIA SORENTO
Bulletin Number: 006
ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT
Bulletin Number: 013
THROTTLE POSITION SENSOR W/ 3.5L ENGINES. *KB
Bulletin Number: 018
ENGINE CONTROL MODULE (ECM) REPROGRAMMING. *TT
Bulletin Number: 029
THIS BULLETIN PROVIDES INFORMATION RELATED TO REPLACEMENT OF THE AIR BAG DIAGNOSTIC UNIT (ADU). SOME OWNERS MAY COMPLAIN OF THE SRS WARNING LIGHT ILLUMINATION RESULTING IN ONE OR MORE SEAT TRACK POSITION SENSOR DIAGNOSTIC TROUBLE CODES (DT
Bulletin Number: 034
KIA: THERE MAY BE ERRATIC SHIFTING, SHIFT SHOCK, AND A MALFUNCTION LIGHT ON WITH STORED TROUBLE CODES. THIS IS CAUSED BY A PROBLEM WITHIN THE TRANSFER MOTOR. *RM
Bulletin Number: 072
CRANKSHAFT BOLT REPLACEMENT. *KB
Bulletin Number: 073
SORENTO ICV REPLACEMENT. *NJ
Bulletin Number: 85
2003-2005 CLOCKS NOT HOLDING TIME OR RESETTING - FREQUENTLY ASKED QUESTIONS. *TT
Bulletin Number: 92
POSSIBLE ABNORMAL VIBRATION/NOISE WHEN SHIFTING FROM PARK TO DRIVE OR REVERSE DUE TO INSUFFICIENT TORQUE AT THE REAR DRIVESHAFT RETAINING BOLTS AT THE TRANSFER CASE. *TT
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: KT-2008120901
KIA: HEAD LIGHT BULB LIFE CONCERN. THERE MAY BE CONCERNS OF SHORT HEADLAMP BULB LIFE IN VEHICLES. A NEW RESISTIVE WIRE HARNESS HAS BEEN INTRODUCED TO EXTEND THE LIFE OF THE LOW BEAM BULBS. *PE
Bulletin Number: PS233
PITSTOP: UNUSUAL FUEL TRIM VALUES AND/OR MISFIRE CODES AFTER INCORRECT ENGINE REPAIR - THIS OUTLINES THE PROCEDURE TO FOLLOW IF AFTER AN ENGINE REPAIR YOU ENCOUNTER A COMPLAINT RELATING TO MIL ON (DTC P)#)X) WITH A MISFIRE DURING ACCELERATI
Bulletin Number: PS233
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: SC-092
KIA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. FUEL TANK AIR FILTER REPLACEMENT. *KB
Bulletin Number: TSB-019
KIA: FUEL TANK AIR FILTER REMINDER. THE AIR FILTER CAN ACCUMULATE DIRT OVER TIME AND NEEDS TO BE MAINTAINED. *RM
Bulletin Number: TSB-044
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH
Bulletin Number: TSB-068
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY C
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
2004 KIA SPECTRA
Bulletin Number: 008
HEADLAMP GROUND WIRE SEALING TO PREVENT MOISTURE FROM ENTERING THE HEADLAMP ASSEMBLIES. *TT
Bulletin Number: 009
REPLACEMENT OF THE EVAP CANISTER HOSE VENT ELBOW AND THE FUEL TANK (AIR) FILTER. *TT
Bulletin Number: 013
MILD DRIVELINE BUMP OR SHOCK WHILE ACCELERATING FROM A STOP AFTER THE VEHICLE HAS BEEN PARKED FOR MORE THAN ONE HOUR. *TT
Bulletin Number: 016
A SECOND TO THIRD GEAR UPSHIFT SHOCK AFTER THE VEHICLE IS AT OPERATING TEMPERATURE. ALSO MAY BE FELT AS A SLIP OR FLARE FOLLOWED BY A SHOCK WHILE SHIFTING FROM SECOND TO THIRD GEAR. *TT
Bulletin Number: 017
CHARGING SYSTEM UPGRADE. *TT
Bulletin Number: 018
AUTOMATIC TRANSMISSION ADAPTIVE VALUE RESET/RELEARN. *KB
Bulletin Number: 028
ADVANCED AIR BAG OCCUPANT CLASSIFICATION SYSTEMS (OCS). *TT
Bulletin Number: 055
AIRBAG CONTROL UNIT (ACU) LOGIC REPROGRAMMING. KIA IS CHANGING THE ACU LOGIC TO PERMIT SIDE CURTAIN AIRBAG DEPLOYMENT AT ALL TIMES. *TT
Bulletin Number: 81
INTERMITTENT TRUNK LIGHT OPERATION. *TT
Bulletin Number: 81
WIPER FUSE SPEC CHANGE. *TT
Bulletin Number: 83
CLUTCH SWITCH P/N AVAILABILITY. *TT
Bulletin Number: 83
KEY GETS STUCK IN THE IGNITION LOCK CYLINDER. KIA TECH TIMES. *TT
Bulletin Number: 84
TECHLINE FAQS. KIA TECHNICIAN TIMES. VOLUME 8, ISSUE 4. *TT
Bulletin Number: DEALERPSC122
DEALER PRINCIPAL MEMO (SC122) - KIA MOTORS AMERICA, INC. WILL BE CONDUCTING A VOLUNTARY SERVICE CAMPAIGN, AS A PREVENTATIVE MEASURE, TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2
Bulletin Number: KT-2008082201
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
Bulletin Number: KT-2008110606
KIA: DOORS LOCKING INTERMITTENTLY WITHOUT DRIVER INPUT FROM THE RKE TRANSMITTER OR KEY SWITCH MAY BE CAUSED BY WEAR ON SWITCH CONTACTS IN DOOR LATCH ASSEMBLY RESULTING IN HIGH RESISTANCE. *PE
Bulletin Number: OWNERSC122SPECTR
OWNER NOTIFICATION LETTER (SC122) - DEAR KIA SPECTRA OWNER: KIA MOTORS AMERICA, INC. IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2004-2009 KIA SPECTRA VEHICLES THAT WERE ORIGI
Bulletin Number: PS-150
KIA: ON SOME 2004-2009 SPECTRAS THE DOORS ARE LOCKING INTERMITTENTLY WITHOUT THE DRIVER COMMANDING THEM TO. *RM
Bulletin Number: PS539
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
Bulletin Number: QASC122
QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC122 UNDERBODY ADDITIONAL ANTI-CORROSION TREATMENT
Bulletin Number: SC-122
KIA: AN ADDITIONAL APPLICATION OF ANTI-CORROSION PROTECTION WILL BE APPLIED ON SOME VEHICLES UNDERBODY COMPONENTS TO HELP PREVENT CORROSION. MODEL 2004-09 SPECTRA, 2006-10 OPTIMA, 2006-11 RIO 2007-10 RONDO AND 2010-13 SOUL. *PE
Bulletin Number: TSB-GEN085
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
Bulletin Number: TSB-GEN085R1
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
Bulletin Number: TSBSC122
"TSB: VOLUNTARY SERVICE CAMPAIGN - APPLICATION OF ADDITIONAL ANTI-CORROSION MATERIAL (SC122) - TO IMPROVE CUSTOMER SATISFACTION, KIA IS LAUNCHING THIS BULLETIN TO APPLY ADDITIONAL ANTICORROSION PROTECTION TO VARIOUS VEHICLE UNDERBODY COMP
Bulletin Number: TSBTRA046
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL

 

Recalls for 2004 Kia

2004 KIA LD SPECTRA
NHTSA Campaign ID:AIR BAGS
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates:12/11/2003 - 04/18/2005
Potential Units Affected:73641

Defect Description:

ON CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG FEATURE, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence:

THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Action:

DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
2004 KIA OPTIMA
NHTSA Campaign ID:SUSPENSION:FRONT
Manufacturer:KIA MOTORS CORPORATION
Manufacture Dates:10/06/2000 - 11/19/2003
Potential Units Affected:36538

Defect Description:

KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.

Consequence:

CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Action:

KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.
2004 KIA RIO
NHTSA Campaign ID:CHILD SEAT
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates:06/22/2002 - 06/11/2005
Potential Units Affected:90865

Defect Description:

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.

Consequence:

IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.

Action:

DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
2004 KIA RIO
NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:DELIVERY
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates:05/04/2000 - 03/31/2004
Potential Units Affected:187790

Defect Description:

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence:

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Action:

DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
2004 KIA RIO CINCO
NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:DELIVERY
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates:05/04/2000 - 03/31/2004
Potential Units Affected:187790

Defect Description:

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence:

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Action:

DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
2004 KIA SEDONA
NHTSA Campaign ID:VEHICLE SPEED CONTROL:CABLES
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates: -
Potential Units Affected:118447

Defect Description:

ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Consequence:

THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Action:

DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
2004 KIA SEDONA
NHTSA Campaign ID:WHEELS
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates:06/24/2003 - 10/29/2004
Potential Units Affected:37358

Defect Description:

ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Consequence:

WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Action:

DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
2004 KIA SEDONA EX
NHTSA Campaign ID:SEATS
Manufacturer:KIA MOTORS AMERICA, INC.
Manufacture Dates: - 12/01/2003
Potential Units Affected:74276

Defect Description:

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER SEATS, THE WIRING UNDER THE FRONT SEATS COULD BE MISROUTED, ALLOWING CONTACT WITH METAL SEAT COMPONENTS.

Consequence:

THIS CONTACT COULD EVENTUALLY RESULT IN A SHORT CIRCUIT CONDITION THAT MAY RESULT IN A FIRE IN THE JUNCTION BOX AREA OF THE VEHICLE.

Action:

DEALERS WILL INSPECT AND RE-ROUTE THE WIRES UNDER THE POWER SEATS, IF NECESSARY, AS WELL AS INSTALL PROTECTIVE SEAMING WELTS AROUND THOSE WIRES TO BETTER INSULATE THEM. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
2004 KIA SPECTRA
NHTSA Campaign ID:FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:MOUNTING
Manufacturer:KIA MOTORS CORPORATION
Manufacture Dates:11/07/2003 - 03/06/2007
Potential Units Affected:58322

Defect Description:

KIA IS RECALLING CERTAIN MODEL YEAR 2004-2007 SPECTRA LD VEHICLES MANUFACTURED FROM NOVEMBER 7, 2003, THROUGH MARCH 6, 2007, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. THERE IS A POSSIBILITY THAT CORROSION OF THE FUEL TANK STRAPS WHICH HOLD THE TANK MAY OCCUR AS A RESULT OF PROLONGED EXPOSURE TO ROAD SALT. AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY SEPARATE ALLOWING THE FUEL TANK TO CONTACT THE GROUND AND POSSIBLY DISRUPT THE INTEGRITY OF THE TANK.

Consequence:

THE FUEL TANK CAN FALL FROM THE VEHICLE AND STRIKE THE GROUND WHICH COULD CAUSE A FUEL LEAK. LEAKING FUEL CAN CREATE A FIRE HAZARD.

Action:

DEALERS WILL REPLACE THE FUEL TANK STRAPS AND ATTACHING HARDWARE WITH NEW ZINC COATED PARTS. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 6, 2011. OWNERS MAY CONTACT KIA AT 1-800-333-4542.