Suzuki Buyers Guide

 

 2005 Suzuki XL-7 EX 4WD

*
MSRP: $25,799
Invoice: $24,251

Gas Mileage:
CTY: 17    HWY: 22    CMB: 19
Engine/Fuel: 6 Cyl
Transmission:
Door/Body Style: 4 Door/Sport Utility,SPE
Drive Type:

Prices/Warranty

See the prices and various warranties offered.
  • General
  • MSRP: $25,799
  • Invoice Price: $24,251
  • Destination Charge: $0
  • Warranty
  • Basic (Month):  
  • Basic (Mileage):  
  • Powertrain (Month):  
  • Powertrain (Mileage):  
  • Rust (Month):  
  • Rust (Mileage):  

Engine & Emissions

View engine and emission data on this vehicle.
  • Engines & Emissions
  • 2.7-Liter, V6, 24-Valve, DOHC, MPFI Engine, Front Mounted With Horsepower Of 185@6000, Torque Of 184@4000 and Alloy Block and Alloy Cylinder Heads
  • Engine
  • Type of Engine: 2.7L V6
  • Displacement (CC): 167
  • Fuel System: MPFI
  • Horsepower @ RPM: 185@6000
  • Torque @ RPM: 184@4000
  • Compression ratio: 9.5
  • Cylinders: 6
  • Bore X Stroke: 3.46x2.95

Dimensions

See the interior and exterior dimensions.
  • Exterior Dimensions
  • Track Front: 59.1
  • Track Rear: 59.1
  • Ground Clearance (in): 7.6
  • Overall Length (in): 187.4
  • Overall Width (in): 70.1
  • Overall Height (in): 68.5
  • Wheelbase (in): 110.2
  • Curb weight (lbs): 3803
  • Interior Dimensions
  • Seating capacity - Standard: 5
  • Seating Capacity - Maximum: 5
  • Headroom front (in): 39.1
  • Headroom rear (in): 39.2
  • Hip room front (in): 50.7
  • Hip room rear (in): 50.6
  • Leg room front (in): 41.4
  • Leg room rear (in): 31.4
  • Shoulder room front (in): 52.8
  • Shoulder room rear (in): 53.0

Features

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  • Exterior
    • Automatic Headlights With Automatic On/Off and Dusk Sensor
    • Daytime Running Lights
    • Delayed Courtesy Light
    • Front Foglights
    • Halogen Headlights
    • Rear Spoiler
  • Heating, Ventilation & Air Conditioning
    • Automatic Climate Control
    • Rear HVAC Ducts
    • Rear Window Defroster
  • Entertainment, Communication & Navigation
    • AM/FM Radio With 7 Speakers Total; 6-Disc CD Changer
    • Radio Antenna
    • Subwoofer
  • Instrumentation
    • 8000-RPM Tachometer
    • Cruise Control
    • Digital Clock
    • Electroluminescent Instrumentation
    • Steering Wheel Mounted Controls For Audio and Cruise Control
    • Woodgrain Trim On Instrument Panel and Doors
  • Sunroof/Moonroof & Removeable/Convertible Top
    • Power Tilt and Slide Sunroof
    • Sunshade Located On Sunroof
  • Wheels & Tires
    • Alloy Wheels, 16-In.
    • Exterior Rear Mounted Tire Carrier
    • Full-Size Spare Tire
    • Hard Exterior Tire Cover
    • Part-Time 4-Wheel Drive
    • SBRP235/60R16 All-Season Tires
    • Tire Pressure Monitor
  • Windows, Mirrors & Wipers
    • Dual Color Keyed Power Adjustable Heated Folding Exterior Rearview Mirrors
    • Front Dual Sunvisors
    • Front Dual Vanity Mirrors
    • Power Windows With Driver Side One-Touch Down
    • Privacy Glass
    • Rear Wiper/Washer
    • Variable Intermittent Windshield Wipers

Safety Features

View the built in safety features included.
  • Safety Features
  • Child Safety Door Locks Located On Rear Doors
  • Driver Airbag With Dual Stage Deployment
  • Front and Rear Outboard 3-Point Seatbelts
  • Front and Second Row Seatbelt Height Adjusters
  • L A T C H
  • Passenger Airbag Cutoff
  • Passenger Airbag With Dual Stage Deployment
  • Second Row 3-Point Center Seatbelt
  • Anti-Theft
  • Power Door Locks Operated Via Remote and Internal Switch
  • Braking & Traction
  • 4-Wheel Anti-Lock Brakes
  • Front Power Ventilated Disc and Rear Power Drum Brakes

Read Reviews

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*Fuel Economy Guide

Research the yearly spend on gasoline for every Suzuki in our database.

 

*NHTSA Test Results

Get crash test results, service bulletins, and product recalls for every Suzuki model.
  • Click a car name to see the crash test details for that model.

     

     

    Crash Test Data for 2005 Suzuki

    Suzuki Vehicle Front Star Rating Side Star Rating Rollover Resistance Rating
    Driver Passenger Front Seat Rear Seat
    2005 AerioNot
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    2005 ForenzaNot
    Tested
    Not
    Tested
    2005 Grand VitaraNot
    Tested
    2005 Grand Vitara XL-7Not
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    2005 RenoNot
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    Not
    Tested
    2005 Verona
    2005 VitaraNot
    Tested

     

    Service Bulletins for 2005 Suzuki

    2005 SUZUKI AERIO
    Bulletin Number: 0211225
    ABNORMAL REAR TIRE WEAR. *TT
    Bulletin Number: 0304145
    SERVICE MANUAL CORRECTION OF ALIGNMENT SPECIFICATIONS. *EH
    Bulletin Number: 0401126R
    CLUNKING NOISE FROM UNDER THE VEHICLE. *TT
    Bulletin Number: 0405175
    MODIFICATION OF MAIN BEARING OIL CLEARANCE AND THE BEARING SELECTION PROCEDURE. 2002-2005 SUZUKI AERO-RH420/RH423 *SC
    Bulletin Number: 0903296
    NO TACHOMETER INDICATION AND/OR MIL ON; DTC P0727 (ENGINE SPEED INPUT CIRCUIT NO SIGNAL). *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: TSB-05-04289
    SUZUKI: PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS SUCH AS POPPING OUT OF GEAR WHILE DRIVING. WORN OR FAILED 5TH GEAR SYNCHRONIZER, 5TH GEAR, AND RELATED PARTS. *PE
    2005 SUZUKI AN400
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI AN650
    Bulletin Number: 08-41
    AN650K8 ASSEMBLY AND PRE-DELIVERY PROCEDURES; AN650K3 ASSEMBLY GUIDE (99505-01063-03E). *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI C90
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DL1000
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DL650
    Bulletin Number: 41
    SERVICE MANUAL CORRECTION: SDS/ABS MODE SELECTION SWITCH COUPLER LOCATIONS FOR MODELS DL650/AK7-K8. *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DR200SE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DR650
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DR-Z400S
    Bulletin Number: 33
    SERVICE MANUAL CORRECTION- STARTER CLUTCH BOLT TIGHTENING TORQUE. *AK
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI DR-Z400SM
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI EIGER
    Bulletin Number: 63
    PETCOCK MOUNTING BOLTS - RECALL CAMPAIGN. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI FORENZA
    Bulletin Number: 0205135
    NOISE FROM THE FRONT STABILIZER BAR BUSHINGS. 2004-2005 SUZUKI/FORENZA SEDAN/WAGON AND RENO. *SC
    Bulletin Number: 0208055
    HARSH 4TH TO 3RD AUTOMATIC DOWNSHIFT AND UNWANTED P1884 DTC. 2004 SUZUKI RENO-RQ420 *SC
    Bulletin Number: 0306035
    VEHICLES WITH MANUAL TRANSMISSION MAY EXHIBIT A HIGH IDLE (2000+R.P.M.) FOR UP TO TEN SECONDS WHEN COMING TO A STOP WITH THE CLUTCH RELEASED. *TT
    Bulletin Number: 0311075
    DTC P0703 EXPLAINED. AUTOMATIC TRANSMISSION DTC P0703 IS PRESENT. ALL FORENZA MODELS. SUZUKI. *TT
    Bulletin Number: 0312234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0512234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0603215
    DRIVER DOOR LOCK TUMBLER FALLS INTO DOOR WHEN THE KEY IS INSERTED. *EH
    Bulletin Number: 0605115R
    DRIVER DOOR LOCK TUMBLER FALLS INTO DOOR WHEN THE KEY IS INSERTED. 2004-2005 SUZUKI FORENZA SEDAN/WAGON AND RENO-RQ420. *SC
    Bulletin Number: 0610245
    OIL LEAK FROM DRAIN PLUG. *TT
    Bulletin Number: 0808106
    EVAPORATIVE EMISSION SYSTEM CONTINUOUS PURGE FLOW. ECM SOFTWARE COULD CAUSE UNNECESSARY ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP. SUZUKI. *KB
    Bulletin Number: 0808115
    WIRE HARNESS INSULATION DAMAGE BEHIND THE LEFT FRONT FENDER LINER. *TT
    Bulletin Number: 0812177
    P0441 OR P0496 (EVAPORATIVE EMISSION SYSTEM CONTINUOUS PURGE FLOW). *NJ
    Bulletin Number: 1001257
    CUSTOMER SATISFACTION CAMPAIGN WATER PUMP PULLEY INSPECTION. *KB
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: SUZ_013175
    THIS SERVICE BULLETIN UPDATES A BULLETIN ORIGINALLY ISSUED ON MAY 18, 2016, CONCERNING A SPECIAL WARRANTY EXTENSION (ZH) FOR 2005-2008 SUZUKI FORENZA AND SUZUKI RENO VEHICLES. THE UPDATES ARE: (1) THE EXISTENCE OF DIAGNOSTIC TROUBLE CODE (
    Bulletin Number: TS0501158
    AIRBAG LIGHT ON; DTC B1378 (DRIVER SIDE AIRBAG RESISTANCE TOO HIGH) AND/OR DTC B1382 (PASSENGER SIDE AIRBAG RESISTANCE TOO HIGH). FORENZA, SEDAN/WAGON, RENO (RQ420) 2005-2006. VIN(S) -6K425022. *NJ
    Bulletin Number: TS0601238
    REQUIRED AUTOMATIC TRANSMISSION CONTROL MODULE INITIALIZATION PROCEDURE. MY 2004-2008 FORENZ SEDAN/WAGON, RENO (RQ420). *NJ
    Bulletin Number: TS-09-03129R
    SUZUKI VEHICLES: AUTOMATIC TRANSMISSION SHIFT LEVER IS LOOSE IN THE SHIFT GATE AND/OR IGNITION KEY CANNOT BE REMOVED. THE TRANSMISSION GEAR SHIFT LEVER DOES NOT HOLD FIRMLY TO THE LEFT OF THE SHIFT GAGE AS EXPECTED. *PE
    Bulletin Number: TS-30-06263
    SUZUKI: SUZUKI HAS REPLACEMENT OIL PUMPS THAT HAVE A THREADED PLUG. THE THREADED PROVES TO BE DIFFICULT TO REMOVE WITHOUT CAUSING DAMAGE TO THE NEW OIL PUMP. THIS BULLETIN PROVIDES PROCEDURES WHEN REPLACING THE OLD OIL PUMP. *JS
    2005 SUZUKI GRAND VITARA
    Bulletin Number: 0503057
    TIRE PRESSURE SPECIFICATION CHANGE. *KB
    Bulletin Number: 0707037
    SERVICE MANUAL UPDATE. DIFFERENTIAL CARRIER, DIFFERENTIAL COVER, AND DIFFERENTIAL BOLTS HAVE BEEN MODIFIED. *KB
    Bulletin Number: 1208085
    SERVICE MANUAL UPDATE, A/C WIRING DIAGRAM CORRECTION GRAND VITARA SQ625W/XL-7 JA627 *SC
    Bulletin Number: 1405175
    MODIFICATION OF MAIN BEARING OIL CLEARANCE AND THE BEARING SELECTION PROCEDURE. 1999-2005 SUZUKI VITARA SQ420/SQ625L, GRAND VITARA SQ625W, AND XL-7 JA627 *SC
    Bulletin Number: 1410285R
    MODIFICATION OF MAIN BEARING OIL CLEARANCE AND THE BEARING SELECTION PROCEDURE. *TT
    Bulletin Number: 1511075
    ECM REPROGRAMMING FOR POOR COLD START. *TT
    Bulletin Number: 1602106
    MALFUNCTION INDICATOR LAMP ON; DIAGNOSTIC TROUBLE CODE P0456 (EVAPORATIVE EMISSION SYSTEM LEAK DETECTED). *TT
    Bulletin Number: ABE-ZA-120418
    SUZUKI: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. WARRANTY EXTENSION FOR 'AIR BAG' WARNING LIGHT ILLUMINATION. *JS UPDATED 7/25/12. *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GRAND VITARA XL-7
    Bulletin Number: 0707037
    SERVICE MANUAL UPDATE. DIFFERENTIAL CARRIER, DIFFERENTIAL COVER, AND DIFFERENTIAL BOLTS HAVE BEEN MODIFIED. *KB
    Bulletin Number: 1602106
    MALFUNCTION INDICATOR LAMP ON; DIAGNOSTIC TROUBLE CODE P0456 (EVAPORATIVE EMISSION SYSTEM LEAK DETECTED). *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GS500
    Bulletin Number: 139
    GS500F ENGINE KNOCK AT IDLE / A MILD BUT ANNOYING KNOCKING NOISE FROM THE CYLINDER HEAD AREA. *AK
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSF1200
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSF1200S
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSX1000K5
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: SB-212
    SUZUKI MOTORCYCLE: FRAME CAMPAIGN INCENTIVE REMINDER FOR GSX-R1000K5-K6. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-213
    SUZUKI MOTORCYCLE: FRAME CAMPAIGN INCENTIVE REMINDER. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-215
    SUZUKI MOTORCYCLE: FRAME INSPECTION AND REINFORCEMENT BRACE INSTALLATION RECALL COMPLIANCE. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-217
    SUZUKI MOTORCYCLE SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INCREASE SERVICE PROFITS AND RECALL COMPLIANCE FOR FRAME INSPECTION. NO MODEL YEARS LISTED FOR MOTORCYCLES. *PE
    2005 SUZUKI GSX1000K6
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: SB-212
    SUZUKI MOTORCYCLE: FRAME CAMPAIGN INCENTIVE REMINDER FOR GSX-R1000K5-K6. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-213
    SUZUKI MOTORCYCLE: FRAME CAMPAIGN INCENTIVE REMINDER. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-215
    SUZUKI MOTORCYCLE: FRAME INSPECTION AND REINFORCEMENT BRACE INSTALLATION RECALL COMPLIANCE. NO MODEL YEARS LISTED. *PE
    Bulletin Number: SB-217
    SUZUKI MOTORCYCLE SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INCREASE SERVICE PROFITS AND RECALL COMPLIANCE FOR FRAME INSPECTION. NO MODEL YEARS LISTED FOR MOTORCYCLES. *PE
    2005 SUZUKI GSX1300R
    Bulletin Number: 182
    SERVICE MANUAL CORRECTION - FRONT FORK INSTALLATION. *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSX600F
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSX750F
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSX-R1000
    Bulletin Number: 177
    ADDITIONAL SERVICE MANUAL INFORMATION - WATER HOSE INSTALLATION FOR MODEL GSX-R1000K7-K8. *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: SB-2A08
    SUZUKI MOTORCYCLE SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. FRAME REINFORCEMENT BRACE INSTALLATION/FRAME REPLACEMENT. VOLUNTARY SAFETY RECALL CAMPAIGN FOR MODEL YEARS 2005-2006 MOTORCYCLES. *PE
    2005 SUZUKI GSX-R600
    Bulletin Number: 149
    SERVICE MANUAL CORRECTION - COWLING BRACE BOLT TIGHTENING. *AK
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GSX-R750
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI GZ250
    Bulletin Number: 39
    CUSTOMER SATISFACTION PROGRAM, REAR FENDER ALIGNMENT. SUZUKI MOTORCYCLES. MODEL GZ250K5 , YEAR 2005, MODEL GZ250K6, YEAR 2006, MODEL GZ250K7, YEAR 2007. *KB
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI KATANA
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI LS650P
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI LT-A700
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI LT-F250
    Bulletin Number: 122
    SERVICE MANUAL CORRECTION - PRIMARY DRIVE GEAR NUT TIGHTENING TORQUE SPECIFICATION. *PE
    Bulletin Number: 84
    SERVICE MANUAL CORRECTION. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI LT-Z400
    Bulletin Number: 122
    SERVICE MANUAL CORRECTION - PRIMARY DRIVE GEAR NUT TIGHTENING TORQUE SPECIFICATION. *PE
    Bulletin Number: 87
    CUSTOMER SATISFACTION PROGRAM - 2M90. CLUTCH COVER REPLACEMENT. REPORTS REGARDING EROSION OF THE MAGNESIUM CLUTCH COVER IN THE SEALING AREA ADJACENT TO THE WATER PUMP CAVITY. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI RENO
    Bulletin Number: 0205135
    NOISE FROM THE FRONT STABILIZER BAR BUSHINGS. 2004-2005 SUZUKI/FORENZA SEDAN/WAGON AND RENO. *SC
    Bulletin Number: 0208055
    HARSH 4TH TO 3RD AUTOMATIC DOWNSHIFT AND UNWANTED P1884 DTC. 2004 SUZUKI RENO-RQ420 *SC
    Bulletin Number: 0306035
    VEHICLES WITH MANUAL TRANSMISSION MAY EXHIBIT A HIGH IDLE (2000+R.P.M.) FOR UP TO TEN SECONDS WHEN COMING TO A STOP WITH THE CLUTCH RELEASED. *TT
    Bulletin Number: 0312234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0512234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0808106
    EVAPORATIVE EMISSION SYSTEM CONTINUOUS PURGE FLOW. ECM SOFTWARE COULD CAUSE UNNECESSARY ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP. SUZUKI. *KB
    Bulletin Number: 0812177
    P0441 OR P0496 (EVAPORATIVE EMISSION SYSTEM CONTINUOUS PURGE FLOW). *NJ
    Bulletin Number: 1001257
    CUSTOMER SATISFACTION CAMPAIGN WATER PUMP PULLEY INSPECTION. *KB
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: SUZ_013175
    THIS SERVICE BULLETIN UPDATES A BULLETIN ORIGINALLY ISSUED ON MAY 18, 2016, CONCERNING A SPECIAL WARRANTY EXTENSION (ZH) FOR 2005-2008 SUZUKI FORENZA AND SUZUKI RENO VEHICLES. THE UPDATES ARE: (1) THE EXISTENCE OF DIAGNOSTIC TROUBLE CODE (
    Bulletin Number: TS0501158
    AIRBAG LIGHT ON; DTC B1378 (DRIVER SIDE AIRBAG RESISTANCE TOO HIGH) AND/OR DTC B1382 (PASSENGER SIDE AIRBAG RESISTANCE TOO HIGH). FORENZA, SEDAN/WAGON, RENO (RQ420) 2005-2006. VIN(S) -6K425022. *NJ
    Bulletin Number: TS0601238
    REQUIRED AUTOMATIC TRANSMISSION CONTROL MODULE INITIALIZATION PROCEDURE. MY 2004-2008 FORENZ SEDAN/WAGON, RENO (RQ420). *NJ
    Bulletin Number: TS-30-06263
    SUZUKI: SUZUKI HAS REPLACEMENT OIL PUMPS THAT HAVE A THREADED PLUG. THE THREADED PROVES TO BE DIFFICULT TO REMOVE WITHOUT CAUSING DAMAGE TO THE NEW OIL PUMP. THIS BULLETIN PROVIDES PROCEDURES WHEN REPLACING THE OLD OIL PUMP. *JS
    2005 SUZUKI SV1000
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI SV1000S
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI SV650
    Bulletin Number: 33
    EMISSION CONTROL INFORMATION LABEL REPLACEMENT - PRINTED WITH INCORRECT MODEL CODE ON THE LABEL - CUSTOMER NOTIFICATION. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI SV650S
    Bulletin Number: 99505-01029
    SUZUKI MOTORCYCLE: ASSEMBLY AND PRE-DELIVERY SERVICE GUIDE. MODEL YEARS UNKNOWN. *PE
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VERONA
    Bulletin Number: 0211075
    AUTOMATIC TRANSMISSION DIAGNOSTIC TROUBLE CODE (DTC) P0703 IS PRESENT. DTC P0703 EXPLAINED. *TT
    Bulletin Number: 0312234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0408115
    WIRE HARNESS INSULATION DAMAGE BEHIND THE LEFT FRONT FENDER LINER. *TT
    Bulletin Number: 0512234
    PASSENGER AIR BAG SENSING SYSTEM. PASSENGER AIR BAG OFF LIGHT ON WHEN IF SHOULD BE OFF. *TT
    Bulletin Number: 0701266
    ECM REPROGRAMMING FOR FALSE SLOW O2 SENSOR DTCS, EVAP RELATED DTCS AND VARIOUS OTHER UNINTENDED DTCS. *TT
    Bulletin Number: 0710185
    ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR FALSE SLOW O2 SENSOR DIAGNOSTIC TROUBLE CODES (DTCS). *TT
    Bulletin Number: 0810245
    OIL LEAK FROM DRAIN PLUG. *TT
    Bulletin Number: 101215
    SERVICE MANUAL UPDATE: EGR DTCS P0400, P0401 AND P0402. *TT
    Bulletin Number: 1101126
    DTC P1382 WHEEL SPEED SENSOR MALFUNCTION IS PRESENT BUT THE 2005 SERVICE MANUAL DOES NOT HAVE THE CODE LISTED. *TT
    Bulletin Number: 1407276
    O2 SENSOR REPLACEMENT, AFFECTED VIN LIST, CUSTOMER SATISFACTION SERVICE ACTION.
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: TS0301238
    AUTOMATIC TRANSMISSION CONTROL MODULE INITIALIZATION PROCEDURE. MY 2004-2006 VERONA (RP625). *NJ
    Bulletin Number: TS0301238
    AUTOMATIC TRANSMISSION CONTROL MODULE INITIALIZATION PROCEDURE. *NJ
    Bulletin Number: TS-04-03049
    SUZUKI: AUTOMATIC TRANSMISSION SHIFT LEVER IS LOOSE IN THE SHIFT GATE AND/OR IGNITION KEY CANNOT BE REMOVED. THE TRANSMISSION GEAR SHIFT LEVER DOES NOT HOLD FIRMLY TO THE LEFT OF THE SHIFT GATE AS EXPECTED. THE SHIFT LEVER TENSION SPRING H
    2005 SUZUKI VINSON
    Bulletin Number: 63
    PETCOCK MOUNTING BOLTS - RECALL CAMPAIGN. *TT
    Bulletin Number: 71
    THROTTLE CASE SEALING PROGRAM SAFETY RECALL CAMPAIGN. 2004 & 2005 HONDA VINSON AND KINGQUAD ATVS. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VL1500
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: TSB-40A
    SUZUKI MOTORCYCLE: REPAIR INSTRUCTIONS TO BE USED IN CONJUNCTION WITH THE FUEL TANK INSPECTION AND REPLACEMENT PROCEDURES. THE DEMAND FOR CERTAIN REPLACEMENT FUEL TANKS HAS EXCEEDED OUR PRODUCTION CAPACITY. *PE
    2005 SUZUKI VL1500T
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VL800
    Bulletin Number: 30
    ADDITIONAL SERVICE MANUAL INFORMATION. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VS1400GL
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VS800GL
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VZ1600
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI VZ800
    Bulletin Number: 30
    ADDITIONAL SERVICE MANUAL INFORMATION. *TT
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    2005 SUZUKI XL-7
    Bulletin Number: 12-03-10-002
    This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
    Bulletin Number: 1208085
    SERVICE MANUAL UPDATE, A/C WIRING DIAGRAM CORRECTION GRAND VITARA SQ625W/XL-7 JA627 *SC
    Bulletin Number: 1405175
    MODIFICATION OF MAIN BEARING OIL CLEARANCE AND THE BEARING SELECTION PROCEDURE. 1999-2005 SUZUKI VITARA SQ420/SQ625L, GRAND VITARA SQ625W, AND XL-7 JA627 *SC
    Bulletin Number: N-Q-G-045
    This Service Bulletin was sent by Suzuki Motor Corporation to its authorized Suzuki automobile distributors in the U.S., explaining the importance of proper inspection and maintenance of suspension lower arm ball joints to prevent the ball
    Bulletin Number: PIC3278F
    THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN THE STEPS NEEDED TO DIAGNOSE AND REPAIR THE VEHICLES THAT MAY HAVE UNWANTED OR PHANTOM PHONE CALLS. TECHNICIAN WILL NEED TO DETERMINE WHAT TYPE OF CALL THE CU

     

    Recalls for 2005 Suzuki

    2005 SUZUKI AERIO
    NHTSA Campaign ID:POWER TRAIN:MANUAL TRANSMISSION
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:14251

    Defect Description:

    ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.

    Consequence:

    REPEATED SHIFTING IN THIS MANNER CAN EVENTUALLY CAUSE THE RETAINING CLIP TO BREAK. IF THE RETAINING CLIP BREAKS, THE SHIFT CABLE CAN BECOME DISCONNECTED FROM THE SHIFT LEVER, RESULTING IN LOSS OF THE ABILITY TO CHANGE TRANSMISSION GEARS.

    Action:

    DEALERS WILL REPLACE THE GEAR SHIFT CABLE RETAINING CLIP WITH A CLIP THAT HAS A DIFFERENT SHAPE. THE RECALL BEGAN ON AUGUST 13, 2007. OWNERS MAY CONTACT AMERICAN SUZUKI AT 1-800-934-0934.
    2005 SUZUKI AN650
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:03/09/2005 - 07/13/2005
    Potential Units Affected:769

    Defect Description:

    ON CERTAIN SCOOTERS, THE FUEL PUMP RETAINING RING MAY HAVE BEEN IMPROPERLY INSTALLED RESULTING IN IMPROPER SEATING OF THE FUEL PUMP RETAINING RING ON THE FUEL TANK DUE TO MISALIGNMENT OF THE THREADS.

    Consequence:

    IF THE FUEL PUMP RETAINING RING IS NOT PROPERLY SEATED ON THE FUEL TANK, THE FUEL PUMP RETAINING RING COULD BE DEFORMED DURING NORMAL EXPANSION OF THE PLASTIC FUEL TANK, RESULTING IN INSUFFICIENT SEALING PERFORMANCE AND FUEL LEAKAGE. THIS COULD PRESENT A FIRE SAFETY HAZARD AND RISK OF INJURY OR DEATH.

    Action:

    DEALERS WILL REPAIR OR REPLACE THE FUEL PUMP RETAINING RING. THE RECALL BEGAN ON NOVEMBER 3, 2005. OWNERS MAY CONTACT SUZUKI AT 714-572-1490.
    2005 SUZUKI FORENZA
    NHTSA Campaign ID:EXTERIOR LIGHTING:HEADLIGHTS
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:09/01/2003 - 07/30/2008
    Potential Units Affected:184244

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2008 Forenza vehicles, and 2005-2008 Reno vehicles manufactured from September 1, 2003, through July 30, 2008. In the affected vehicles, heat may be generated in the headlamp switch or daytime running light (DRL) module which could melt the headlamp switch or the DRL module.

    Consequence:

    If the heat generated within the headlamp switch or DRL module located on the left side of the steering column melts the headlamp switch or DRL module, there is an increased risk of a fire.

    Action:

    Suzuki will replace the signal switch and add a jumper relay kit and will replace the DRL Module in teh instrument panel harness. Suzuki distributed to owners an interim letter on July 30, 2014. The recall began October 29, 2014. Owners may contact Suzuki at 1-800-934-0934. Suzuki's number for this recall is XA.
    2005 SUZUKI FORENZA
    NHTSA Campaign ID:EXTERIOR LIGHTING
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:09/23/2003 - 01/18/2006
    Potential Units Affected:93963

    Defect Description:

    ON CERTAIN PASSENGER VEHICLES, HEADLAMP LOW BEAM OR DAYTIME RUNNING LIGHT (DRL) FUNCTION MAY BE INOPERATIVE DUE TO A MELTED SPLICE PACK ON THE WIRING HARNESS.

    Consequence:

    INAPPROPRIATE LIGHTING COULD REDUCE VISIBILITY OF VEHICLES AND INCREASE THE POTENTIAL FOR A CRASH.

    Action:

    DEALERS WILL SPLICE THE POWER CIRCUIT WIRES FOR THE LOW-BEAM HEADLAMPS AND DRL FREE OF CHARGE. THE RECALL WILL BE MAILED IN THREE PHASES, STARTING AT THE END OF OCTOBER 2007 AND CONCLUDING BY THE END OF JANUARY 2008;. OWNERS MAY CONTACT SUZUKI AT 1-800-934-0934.
    2005 SUZUKI FORENZA
    NHTSA Campaign ID:EXTERIOR LIGHTING:HEADLIGHTS
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:101688

    Defect Description:

    Suzuki is recalling certain model year 2004-2006 Forenza and model year 2005-2006 Reno vehicles manufactured from September 23, 2003, through March 7, 2006. Increased resistance due to poor contact between the terminals of certain wires can generate heat that can melt the splice pack used to connect the power circuit wires for the headlamps. This can result in intermittent or total loss of low/high beam headlamp function.

    Consequence:

    If the headlamps fail to function, this will lead to reduced driver visibility, increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and Suzuki dealers will reconnect the affected wires with two heat-shrink crimps, free of charge. The safety recall began on September 25, 2012. Owners may contact Suzuki at 1-877-697-8985.
    2005 SUZUKI FORENZA
    NHTSA Campaign ID:ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:101688

    Defect Description:

    Suzuki is recalling certain model year 2004-2006 Forenza and model year 2005-2006 Reno vehicles manufactured from September 23, 2003, through March 7, 2006. Increased resistance due to poor contact between the terminals of certain wires can generate heat that can melt the splice pack used to connect the power circuit wires for the headlamps. This can result in intermittent or total loss of low/high beam headlamp function.

    Consequence:

    If the headlamps fail to function, this will lead to reduced driver visibility, increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and Suzuki dealers will reconnect the affected wires with two heat-shrink crimps, free of charge. The safety recall began on September 25, 2012. Owners may contact Suzuki at 1-877-697-8985.
    2005 SUZUKI GRAND VITARA
    NHTSA Campaign ID:SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:02/01/1998 - 08/31/2005
    Potential Units Affected:801

    Defect Description:

    ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 16-INCH WHEELS, THE FRONT BRAKE DISCS MAY BREAK UNDER SEVERE DRIVING CONDITIONS. THE BREAKAGE CAN OCCUR IN CONDITIONS WHERE THE VEHICLE IS DRIVEN ON A REGULAR BASIS ON EXTREMELY STEEP PAVED DOWN-SLOPES WHILE CONTINUOUSLY APPLYING THE BRAKES.

    Consequence:

    THE FRONT BRAKES MAY BECOME INOPERATIVE AND THE VEHICLE MAY PULL TO ONE SIDE. THIS COULD RESULT IN A CRASH WITHOUT PRIOR WARNING.

    Action:

    DEALERS WILL REPLACE THE FRONT BRAKE DISCS ON THESE VEHICLES. THE RECALL BEGAN ON NOVEMBER 10, 2005. THESE VEHICLES ARE LOCATED ON ST. THOMAS ISLAND (VIRGIN ISLANDS). OWNERS MAY CONTACT SUZUKI DEL CARIBE AT 787-622-0600.
    2005 SUZUKI GS500
    NHTSA Campaign ID:EXTERIOR LIGHTING
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:09/01/2004 - 04/30/2005
    Potential Units Affected:28221

    Defect Description:

    THE REAR REFLEX REFLECTOR ON AFFECTED GS500 MOTORCYCLES AND THE REAR AND SIDE REFLEX REFLECTORS ON AFFECTED GZ250 MOTORCYCLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, 'LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.' THE REFLEX REFLECTORS HAVE A REFLECTED LIGHT OUTPUT AT SOME MEASUREMENT ANGLES THAT IS LESS THAN THE MINIMUM OUTPUT REQUIRED BY THE STANDARD.

    Consequence:

    IT IS POSSIBLE THAT THIS COULD CONTRIBUTE TO A MOTORIST'S NOT NOTICING THE MOTORCYCLE IN DARKNESS, WHICH MAY CONTRIBUTE TO A CRASH.

    Action:

    DEALERS WILL REPLACE THE NON-COMPLYING REFLEX REFLECTORS WITH COMPLYING REFLECTORS. THE RECALL BEGAN ON NOVEMBER 16, 2007. OWNERS MAY CONTACT SUZUKI AT 1-800-255-2550.
    2005 SUZUKI GSX-R1000
    NHTSA Campaign ID:SERVICE BRAKES
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:12/01/2004 - 06/30/2005
    Potential Units Affected:208966

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2013 GSX-R600 and GSX-R750, and model year 2005-2013 GSX-R1000 motorcycles. In combination with older brake fluid, corrosion of the brake piston inside of the front brake master cylinder generates gas that may result in a reduction of fluid pressure transmission to the front brake.

    Consequence:

    As a result, front braking power may be reduced increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and dealers will replace the front brake master cylinder, free of charge. The recall began on November 18, 2013. Owners may contact Suzuki at 1-800-572-1490. Suzuki's campaign numbers for this recall are: 2A (31, 32, 33, 34, 35, and 36).
    2005 SUZUKI GSX-R1000
    NHTSA Campaign ID:STRUCTURE: FRAME AND MEMBERS:UNDERBODY SHIELDS
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:12/29/2004 - 06/14/2005
    Potential Units Affected:26082

    Defect Description:

    AMERICAN SUZUKI (SUZUKI) IS CONDUCTING A SAFETY IMPROVEMENT CAMPAIGN INVOLVING 26,082 MY 2005-2006 GSX-R1000 MOTORCYCLES. CRACKING OR BREAKAGE OF THE MOTORCYCLE FRAME CAN OCCUR IN CERTAIN EXTREME SITUATIONS WHERE UNUSUALLY HIGH STRESS IS PLACED ON THE FRAME. REPEATED HARD LANDINGS FROM HAZARDOUS MANEUVERS SUCH AS EXTREME OR EXTENDED WHEELIES OR OTHER STUNTS MAY GENERATE SUFFICIENT STRESS TO CAUSE THIS PROBLEM.

    Consequence:

    IF THE FRAME BECOMES BROKEN DURING EXTREME USE, A CRASH COULD OCCUR.

    Action:

    DEALERS WILL INSPECT THE FRAME FOR CRACKS. IF NO CRACKS ARE FOUND, A FRAME REINFORCEMENT BRACE WILL BE ATTACHED TO THE FRAME USING BOLTS AND EPOXY ADHESIVE. SHOULD CRACKS BE FOUND DURING THE INSPECTION, THE FRAME WILL BE REPLACED WITH A NEW FRAME THAT HAS THE REINFORCEMENT BRACE INSTALLED. THE CAMPAIGN BEGAN ON JANUARY 21, 2009. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.
    2005 SUZUKI GSX-R600
    NHTSA Campaign ID:SERVICE BRAKES
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:08/01/2004 - 11/30/2005
    Potential Units Affected:208966

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2013 GSX-R600 and GSX-R750, and model year 2005-2013 GSX-R1000 motorcycles. In combination with older brake fluid, corrosion of the brake piston inside of the front brake master cylinder generates gas that may result in a reduction of fluid pressure transmission to the front brake.

    Consequence:

    As a result, front braking power may be reduced increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and dealers will replace the front brake master cylinder, free of charge. The recall began on November 18, 2013. Owners may contact Suzuki at 1-800-572-1490. Suzuki's campaign numbers for this recall are: 2A (31, 32, 33, 34, 35, and 36).
    2005 SUZUKI GSX-R750
    NHTSA Campaign ID:SERVICE BRAKES
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:09/01/2004 - 11/30/2005
    Potential Units Affected:208966

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2013 GSX-R600 and GSX-R750, and model year 2005-2013 GSX-R1000 motorcycles. In combination with older brake fluid, corrosion of the brake piston inside of the front brake master cylinder generates gas that may result in a reduction of fluid pressure transmission to the front brake.

    Consequence:

    As a result, front braking power may be reduced increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and dealers will replace the front brake master cylinder, free of charge. The recall began on November 18, 2013. Owners may contact Suzuki at 1-800-572-1490. Suzuki's campaign numbers for this recall are: 2A (31, 32, 33, 34, 35, and 36).
    2005 SUZUKI GZ250
    NHTSA Campaign ID:EXTERIOR LIGHTING
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:11/01/2004 - 04/30/2005
    Potential Units Affected:28221

    Defect Description:

    THE REAR REFLEX REFLECTOR ON AFFECTED GS500 MOTORCYCLES AND THE REAR AND SIDE REFLEX REFLECTORS ON AFFECTED GZ250 MOTORCYCLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, 'LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.' THE REFLEX REFLECTORS HAVE A REFLECTED LIGHT OUTPUT AT SOME MEASUREMENT ANGLES THAT IS LESS THAN THE MINIMUM OUTPUT REQUIRED BY THE STANDARD.

    Consequence:

    IT IS POSSIBLE THAT THIS COULD CONTRIBUTE TO A MOTORIST'S NOT NOTICING THE MOTORCYCLE IN DARKNESS, WHICH MAY CONTRIBUTE TO A CRASH.

    Action:

    DEALERS WILL REPLACE THE NON-COMPLYING REFLEX REFLECTORS WITH COMPLYING REFLECTORS. THE RECALL BEGAN ON NOVEMBER 16, 2007. OWNERS MAY CONTACT SUZUKI AT 1-800-255-2550.
    2005 SUZUKI RENO
    NHTSA Campaign ID:EXTERIOR LIGHTING
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:09/23/2003 - 01/18/2006
    Potential Units Affected:93963

    Defect Description:

    ON CERTAIN PASSENGER VEHICLES, HEADLAMP LOW BEAM OR DAYTIME RUNNING LIGHT (DRL) FUNCTION MAY BE INOPERATIVE DUE TO A MELTED SPLICE PACK ON THE WIRING HARNESS.

    Consequence:

    INAPPROPRIATE LIGHTING COULD REDUCE VISIBILITY OF VEHICLES AND INCREASE THE POTENTIAL FOR A CRASH.

    Action:

    DEALERS WILL SPLICE THE POWER CIRCUIT WIRES FOR THE LOW-BEAM HEADLAMPS AND DRL FREE OF CHARGE. THE RECALL WILL BE MAILED IN THREE PHASES, STARTING AT THE END OF OCTOBER 2007 AND CONCLUDING BY THE END OF JANUARY 2008;. OWNERS MAY CONTACT SUZUKI AT 1-800-934-0934.
    2005 SUZUKI RENO
    NHTSA Campaign ID:EXTERIOR LIGHTING:HEADLIGHTS
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:101688

    Defect Description:

    Suzuki is recalling certain model year 2004-2006 Forenza and model year 2005-2006 Reno vehicles manufactured from September 23, 2003, through March 7, 2006. Increased resistance due to poor contact between the terminals of certain wires can generate heat that can melt the splice pack used to connect the power circuit wires for the headlamps. This can result in intermittent or total loss of low/high beam headlamp function.

    Consequence:

    If the headlamps fail to function, this will lead to reduced driver visibility, increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and Suzuki dealers will reconnect the affected wires with two heat-shrink crimps, free of charge. The safety recall began on September 25, 2012. Owners may contact Suzuki at 1-877-697-8985.
    2005 SUZUKI RENO
    NHTSA Campaign ID:ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:101688

    Defect Description:

    Suzuki is recalling certain model year 2004-2006 Forenza and model year 2005-2006 Reno vehicles manufactured from September 23, 2003, through March 7, 2006. Increased resistance due to poor contact between the terminals of certain wires can generate heat that can melt the splice pack used to connect the power circuit wires for the headlamps. This can result in intermittent or total loss of low/high beam headlamp function.

    Consequence:

    If the headlamps fail to function, this will lead to reduced driver visibility, increasing the risk of a crash.

    Action:

    Suzuki will notify owners, and Suzuki dealers will reconnect the affected wires with two heat-shrink crimps, free of charge. The safety recall began on September 25, 2012. Owners may contact Suzuki at 1-877-697-8985.
    2005 SUZUKI RENO
    NHTSA Campaign ID:EXTERIOR LIGHTING:HEADLIGHTS
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:09/01/2003 - 07/30/2008
    Potential Units Affected:184244

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2008 Forenza vehicles, and 2005-2008 Reno vehicles manufactured from September 1, 2003, through July 30, 2008. In the affected vehicles, heat may be generated in the headlamp switch or daytime running light (DRL) module which could melt the headlamp switch or the DRL module.

    Consequence:

    If the heat generated within the headlamp switch or DRL module located on the left side of the steering column melts the headlamp switch or DRL module, there is an increased risk of a fire.

    Action:

    Suzuki will replace the signal switch and add a jumper relay kit and will replace the DRL Module in teh instrument panel harness. Suzuki distributed to owners an interim letter on July 30, 2014. The recall began October 29, 2014. Owners may contact Suzuki at 1-800-934-0934. Suzuki's number for this recall is XA.
    2005 SUZUKI SV1000S
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:12/01/2004 - 03/31/2005
    Potential Units Affected:4841

    Defect Description:

    ON CERTAIN CALIFORNIA-SPECIFICATION MODEL MOTORCYCLES, REPEATED STRESS FROM VIBRATION CAN CAUSE A CRACK TO FORM IN THE AREA WHERE THE LIQUID/VAPOR SEPARATOR BRACKET IS WELDED INSIDE THE FUEL TANK. THIS CAN ALLOW FUEL LEAKAGE TO OCCUR.

    Consequence:

    FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

    Action:

    DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 3, 2006. CUSTOMERS MAY CONTACT AMERICAN SUZUKI AT 714-572-1490.
    2005 SUZUKI SV650
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:10/01/2004 - 03/31/2005
    Potential Units Affected:4841

    Defect Description:

    ON CERTAIN CALIFORNIA-SPECIFICATION MODEL MOTORCYCLES, REPEATED STRESS FROM VIBRATION CAN CAUSE A CRACK TO FORM IN THE AREA WHERE THE LIQUID/VAPOR SEPARATOR BRACKET IS WELDED INSIDE THE FUEL TANK. THIS CAN ALLOW FUEL LEAKAGE TO OCCUR.

    Consequence:

    FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

    Action:

    DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 3, 2006. CUSTOMERS MAY CONTACT AMERICAN SUZUKI AT 714-572-1490.
    2005 SUZUKI SV650S
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:10/01/2004 - 03/31/2005
    Potential Units Affected:4841

    Defect Description:

    ON CERTAIN CALIFORNIA-SPECIFICATION MODEL MOTORCYCLES, REPEATED STRESS FROM VIBRATION CAN CAUSE A CRACK TO FORM IN THE AREA WHERE THE LIQUID/VAPOR SEPARATOR BRACKET IS WELDED INSIDE THE FUEL TANK. THIS CAN ALLOW FUEL LEAKAGE TO OCCUR.

    Consequence:

    FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

    Action:

    DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 3, 2006. CUSTOMERS MAY CONTACT AMERICAN SUZUKI AT 714-572-1490.
    2005 SUZUKI VERONA
    NHTSA Campaign ID:STEERING:HYDRAULIC POWER ASSIST:PUMP
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:05/24/2005 - 09/16/2005
    Potential Units Affected:592

    Defect Description:

    ON CERTAIN PASSENGER VEHICLES, THE POWER STEERING PUMP PULLEY MAY SEPARATE FROM THE POWER STEERING PUMP DUE TO INADEQUATE WALL THICKNESS OF THE PULLEY.

    Consequence:

    THIS CONDITION CAN CAUSE THE POWER STEERING PUMP DRIVE BELT TO DISCONNECT RESULTING IN HEAVY STEERING, AND CAN LEAD TO ENGINE OVERHEATING OR TO BATTERY DISCHARGE AND ENGINE STALL.

    Action:

    DEALERS WILL INSPECT THE POWER STEERING PUMP PULLEY AND, IF NECESSARY, REPLACE IT. THE RECALL BEGAN ON DECEMBER 1, 2005. OWNERS MAY CONTACT SUZUKI AT 1-800-934-0934.
    2005 SUZUKI VERONA
    NHTSA Campaign ID:EXTERIOR LIGHTING:HEADLIGHTS
    Manufacturer:Suzuki Motor of America, Inc.
    Manufacture Dates:06/01/2003 - 10/30/2005
    Potential Units Affected:25899

    Defect Description:

    Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2004-2006 Verona vehicles manufactured June 2003 to October 2005. In the affected vehicles, there may be heat generated within the DRL module located in the instrument panel, which could melt the DRL module.

    Consequence:

    If the DRL module melts due to the heat generation, it could cause a vehicle fire.

    Action:

    Suzuki will notify owners, and dealers will replace the DRL module in the instrument panel, free of charge. The recall began on November 5, 2014. Owners can contact Suzuki customer service at 1-800-934-0934. Suzuki's number for this recall is XC.
    2005 SUZUKI VL1500
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:04/01/2004 - 05/31/2005
    Potential Units Affected:37911

    Defect Description:

    ON CERTAIN MOTORCYCLES, STRESS AROUND THE RIGHT FRONT FUEL TANK MOUNTING POINT CAN CAUSE HAIRLINE FATIGUE CRACKS TO FORM. THIS CAN RESULT IN A FUEL LEAK.

    Consequence:

    IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK CAN RESULT IN A FIRE.

    Action:

    DEALERS WILL INSPECT THE FUEL TANK AND INSTALL IMPROVED CUSHIONS THAT MOUNT AND SUPPORT THE FUEL TANK. ANY FUEL TANKS THAT ARE FOUND TO HAVE A CRACK WILL BE REPLACED. IF A TANK IS FOUND TO HAVE A CRACK AND A REPLACEMENT TANK IS NOT AVAILABLE, FUEL TANK SEALANT WILL BE APPLIED TO THE TANK AS AN INTERIM REPAIR. WHEN THE REPLACEMENT TANK BECOMES AVAILABLE, THE OWNER WILL BE CONTACTED AND A REPLACEMENT TANK WILL BE INSTALLED. THE RECALL BEGAN ON FEBRUARY 3, 2006. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.
    2005 SUZUKI VL1500T
    NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:08/01/2004 - 05/31/2005
    Potential Units Affected:37911

    Defect Description:

    ON CERTAIN MOTORCYCLES, STRESS AROUND THE RIGHT FRONT FUEL TANK MOUNTING POINT CAN CAUSE HAIRLINE FATIGUE CRACKS TO FORM. THIS CAN RESULT IN A FUEL LEAK.

    Consequence:

    IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK CAN RESULT IN A FIRE.

    Action:

    DEALERS WILL INSPECT THE FUEL TANK AND INSTALL IMPROVED CUSHIONS THAT MOUNT AND SUPPORT THE FUEL TANK. ANY FUEL TANKS THAT ARE FOUND TO HAVE A CRACK WILL BE REPLACED. IF A TANK IS FOUND TO HAVE A CRACK AND A REPLACEMENT TANK IS NOT AVAILABLE, FUEL TANK SEALANT WILL BE APPLIED TO THE TANK AS AN INTERIM REPAIR. WHEN THE REPLACEMENT TANK BECOMES AVAILABLE, THE OWNER WILL BE CONTACTED AND A REPLACEMENT TANK WILL BE INSTALLED. THE RECALL BEGAN ON FEBRUARY 3, 2006. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.
    2005 SUZUKI VL800
    NHTSA Campaign ID:ELECTRICAL SYSTEM:IGNITION:SWITCH
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:23839

    Defect Description:

    ON CERTAIN MOTORCYCLES, THE IGNITION SWITCH WIRING HARNESS MAY HAVE BEEN IMPROPERLY ROUTED AT THE TIME OF PRODUCTION. IF THE WIRING HARNESS IS NOT ROUTED PROPERLY, IT CAN RUB AGAINST THE CLUTCH CABLE/THROTTLE CABLE.

    Consequence:

    CONTINUED RUBBING MAY EVENTUALLY LEAD TO A SHORT CIRCUIT WHICH MAY CAUSE THE ENGINE TO STALL OR THE LIGHTS TO GO OUT. THIS WILL INCREASE THE CHANCE OF A CRASH RESULTING IN SERIOUS INJURY OR DEATH.

    Action:

    DEALERS WILL RE-ROUTE THE IGNITION SWITCH WIRING HARNESS AND REPLACE THE LOCK SET INCLUDING THE IGNITION SWITCH ALONG WITH THE CLUTCH CABLE/THROTTLE CABLE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 6, 2006. OWNERS MAY CONTACT SUZUKI AT 714-572-1490.
    2005 SUZUKI VZ800
    NHTSA Campaign ID:ELECTRICAL SYSTEM:IGNITION:SWITCH
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates: -
    Potential Units Affected:23839

    Defect Description:

    ON CERTAIN MOTORCYCLES, THE IGNITION SWITCH WIRING HARNESS MAY HAVE BEEN IMPROPERLY ROUTED AT THE TIME OF PRODUCTION. IF THE WIRING HARNESS IS NOT ROUTED PROPERLY, IT CAN RUB AGAINST THE CLUTCH CABLE/THROTTLE CABLE.

    Consequence:

    CONTINUED RUBBING MAY EVENTUALLY LEAD TO A SHORT CIRCUIT WHICH MAY CAUSE THE ENGINE TO STALL OR THE LIGHTS TO GO OUT. THIS WILL INCREASE THE CHANCE OF A CRASH RESULTING IN SERIOUS INJURY OR DEATH.

    Action:

    DEALERS WILL RE-ROUTE THE IGNITION SWITCH WIRING HARNESS AND REPLACE THE LOCK SET INCLUDING THE IGNITION SWITCH ALONG WITH THE CLUTCH CABLE/THROTTLE CABLE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 6, 2006. OWNERS MAY CONTACT SUZUKI AT 714-572-1490.
    2005 SUZUKI XL-7
    NHTSA Campaign ID:STEERING:HYDRAULIC POWER ASSIST:PUMP
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:05/31/2005 - 05/31/2006
    Potential Units Affected:46549

    Defect Description:

    SUZUKI IS RECALLING CERTAIN MODEL YEAR MODEL YEAR 2006 GRAND VITARA AND MODEL YEAR 2005-2006 XL-7 VEHICLES. THE TENSION ADJUSTER PULLEY FOR THE DRIVE BELT THAT OPERATES THE POWER STEERING PUMP AND AIR CONDITIONER COMPRESSOR (IF EQUIPPED) HAS AN OUTER PORTION THAT IS MADE OF PLASTIC. REPEATED HEAT STRESS CAN CAUSE THE PLASTIC MATERIAL TO DETERIORATE AND PIECES OF THE PULLEY CAN BREAK OFF.

    Consequence:

    BROKEN PIECES OF THE PULLEY CAN GET CAUGHT BETWEEN THE PULLEY AND THE DRIVE BELT, CAUSING THE DRIVE BELT TO COME OFF AND RESULTING IN THE DRIVER NEEDING INCREASED EFFORT TO STEER THE VEHICLE INCREASING THE RISK OF A CRASH.

    Action:

    DEALERS WILL REPLACE THE POWER STEERING PUMP DRIVE BELT TENSION ADJUSTER PULLEY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 28, 2010. OWNERS MAY CONTACT SUZUKI AT 1-800-934-0934.
    2005 SUZUKI XL-7
    NHTSA Campaign ID:SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
    Manufacturer:AMERICAN SUZUKI MOTOR CORP.
    Manufacture Dates:02/01/1998 - 08/31/2005
    Potential Units Affected:801

    Defect Description:

    ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 16-INCH WHEELS, THE FRONT BRAKE DISCS MAY BREAK UNDER SEVERE DRIVING CONDITIONS. THE BREAKAGE CAN OCCUR IN CONDITIONS WHERE THE VEHICLE IS DRIVEN ON A REGULAR BASIS ON EXTREMELY STEEP PAVED DOWN-SLOPES WHILE CONTINUOUSLY APPLYING THE BRAKES.

    Consequence:

    THE FRONT BRAKES MAY BECOME INOPERATIVE AND THE VEHICLE MAY PULL TO ONE SIDE. THIS COULD RESULT IN A CRASH WITHOUT PRIOR WARNING.

    Action:

    DEALERS WILL REPLACE THE FRONT BRAKE DISCS ON THESE VEHICLES. THE RECALL BEGAN ON NOVEMBER 10, 2005. THESE VEHICLES ARE LOCATED ON ST. THOMAS ISLAND (VIRGIN ISLANDS). OWNERS MAY CONTACT SUZUKI DEL CARIBE AT 787-622-0600.

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