The First New Product From Meritor Automotive*
4 September 1997
The First New Product From Meritor Automotive*Innovative Trailer Air Suspension System Offers Important Weight, Operational Benefits; Positions Meritor as Complete Undercarriage Supplier DETROIT, Sept. 4 -- Meritor Automotive Inc. has introduced its first new product for the trucking industry -- a new trailer air suspension system designated the RHP Highway Parallelogram. The system features a tandem suspension with integrated slider, trailer axles and brakes. Unveiled here today to the North American trucking publication editors, the system is being offered through Rockwell Heavy Vehicle Suspension Systems, Inc. (RHVSS), a joint venture announced in May 1996. Designed specifically for dry vans, reefers and other sliding tandem trailers, the new system will be available through most major North American trailer manufacturers in October 1997. Production and shipment of product has already begun. The RHP system is lighter than any competitive package on the market, providing up to a 275 lb. weight advantage over today's "lightweight" models. Through its unique design, this new suspension system prevents dock walk, unlike competitive systems that may require heavy add-on equipment. "Three weeks ago we announced our new company name, Meritor Automotive, which we will begin using when we are established as a separate company, expected to be October 1," said Prakash Mulchandani, president of Meritor's Worldwide Truck and Trailer Systems business. "Today, we are excited to introduce the first new product from Meritor -- an innovative trailer air suspension system that will revolutionize the heavy-duty trailer industry." Components of the RHP system will be produced at the company's manufacturing facilities in Kenton, Ohio, and Canal Fulton, Ohio, as well as a carefully selected group of Meritor suppliers. Final assembly is currently taking place in limited quantities at Canal Fulton. Production will be ramped up by establishing several regional assembly facilities close to Meritor's customer base. Meritor plans to be able to supply the market-at-large by mid 1998. "The RHP is the proof of our stated goal of becoming a complete trailer undercarriage supplier with durable, low maintenance systems and components which help customers operate safer and more efficiently," Mulchandani said. "Meritor is the leading supplier of trailer axles in North America and also holds a leadership position in supplying both trailer axles and air suspensions in Europe," said Roger Storey, general manager of Meritor's Worldwide Trailer Products business. "As a result, it is our rich heritage and our long-standing proven performance that makes the RHP the ideal choice for North American trailer OEMs and fleet operators." More new air suspension models, including single axle and non-sliding designs, will be introduced from RHVSS over the next two years, according to Storey. Innovative design provides distinct benefits Compared to conventional trailer suspensions, the new RHP incorporates a lightweight "systems" approach that integrates the slider with the suspension axles and brakes. It is an efficient sliding tandem system centered around a single, unified frame bracket -- rather than two separate trailing arm suspensions on a frame -- resulting in a compact tandem suspension that is at least 26 percent shorter than conventional trailing arms suspensions. Since the upper and lower control arms are parallel to each other, dock walk is eliminated. With the air springs directly over the axles rather than behind, the RHP provides an exceptionally smooth ride, according to Bob Zirlin, director of marketing for Meritor's Worldwide Trailer Products business. This unique design also offers a number of other advantages over competitors' models, including: * Convenient realignment through the same type of adjustable torque rods used on mechanical suspensions; * Easy access to all system components, including air springs, shock absorbers, leveling valves and brake chambers; * Conventional brake mounting with components that are widely available, in a design proven by over 50 years of experience; * Rugged urethane bushings that are designed for low maintenance, and are easily replaced, if necessary, without special tools; and * Only two shock absorbers per tandem in most applications for reduced weight and maintenance expense. "In a nutshell we've revolutionized this 'package' by making it lighter weight, easier to service and by eliminating dock walk," said Zirlin. "And with a design that avoids roll torque on the axles, permits parallel movement of the air springs and provides such a smooth ride, we've developed a system that is very easy on the trailer." Innovative design eliminates dock walk Dock walk occurs in trailers with conventional trailing arm suspensions when the trailer is disconnected from the air supply, the spring brakes are engaged and the wheels are locked. Forklift loading or unloading results in the trailing arms moving in a forward arc, which causes the wheels to push the trailer bed forward. Repeated loading cycles can cause a widening gap between the rear of the trailer and the dock. Sometimes the forward motion of the trailer causes the landing gear to collapse. Ervin VanDenberg, president of RHVSS and leader of the team that designed and developed the RHP Highway Parallelogram system, said, "A major advantage of the RHP is its parallel design. This design prevents dock walk by restricting a trailer's motion to a vertical axis. The suspension's upper and lower control arms move up and down in a parallel motion whenever weight shifts on the trailer bed. Because the axles do not rotate, there is no tendency for the trailer to move forward." Unlike competitive air suspensions which require additional equipment to help prevent dock walk, this feature is built into the unique design of the RHP system, according to VanDenberg. A Single Source "Systems" Approach "The fully integrated RHP suspension system provides customers with a single source for their trailers' suspension, slider, axle and brake needs when it comes to spec'ing and servicing," Zirlin said. The RHP comes standard with Meritor's TQ trailer axles and 16.5" x 7" Q Series cam brakes and is backed by an industry-competitive 5-Year/500,000-Mile warranty. TP and TB Series (new unitized hub system) trailer axles and 16.5" x 7" or 8" Q Plus cam brakes are available options. Also, Meritor automatic slack adjusters (standard at most trailer OEMs) and Rockwell WABCO anti-lock braking systems (ABS) can be added to the package. ABS will be mandatory on trailers as of March 1, 1998. "A major advantage of the RHP system is that it uses industry-standard trailer axles and brakes, so parts are readily available virtually everywhere," Zirlin said. "Also, most Meritor trailer brake and truck brake parts are interchangeable, so less inventory is required." If needed, aftermarket replacement parts for the RHP are available through Meritor's aftermarket distribution centers in Florence, Ky., and Brampton, Ont. Meritor's Worldwide Truck and Trailer Systems business supplies vehicle manufacturers around the world with the industry's most complete drivetrain -- Drivetrain Plus(TM). Meritor components include axles -- steer, drive and trailer; trailer air suspensions; brakes -- cam, wedge and air disc; automatic slack adjusters; clutches; transmissions; driveshafts and universal joints; anti-lock braking systems and air dryers; transfer cases; on-board computer systems; and aftermarket parts. Meritor Automotive is a global supplier of a broad range of components and systems for commercial specialty and light vehicles. The company comprises two businesses: Heavy Vehicle Systems, a leading supplier of drivetrain systems and components for medium- and heavy-duty trucks, traders, off-highway equipment and specialty vehicles including military, bus and coach, and fire and rescue; and Light Vehicle Systems, a major supplier of roof, door, access control and seat adjusting systems, electric motors and electronic controls, suspension systems and wheels for passenger cars, light trucks and sport utility vehicles. * The formation of our new company is expected to be completed by September 30, 1997. SOURCE Meritor Automotive Inc.